Semi Continuous Pyrolysis Plant

1.Loading (about 2 hours), use a fully enclosed automatic feeding machine to feed the raw materials into the reactor
2.Preheating (2-4 hours), the raw materials gradually melt with the continuous increase of temperature, and oil gas are pyrolysis
3.Peak oil production period (about 10 hours). The oil gas are cooled into liquid fuel oil by the cooling system, and small amount of non condensable combustible gas is sent to the combustion chamber of the furnace for heating and use after passing through a water sealed tank, saving fuel.
4.At the end of the oil production process, the carbon black is transported to the carbon black cooling furnace for cooling through a closed slag extractor.
5.Open the closed feeding system to feed and enter the next production cycle.

1.Automatic pressure relief device, which automatically releases pressure when the pressure exceeds the limit value due to operational negligence
2.The non condensable gas purification and recycle system removes acidic gases and small amounts of oil substances through purification tanks. The purified non condensable gas is poked into the combustion chamber of the reactor for heating after passing through a water sealed tank. The water sealed tank can separate oil and gas, prevent the backflow of combustible gases, and ensure the safe operation of the equipment
3.Perfect gas seal saves fuel
High-temperature flue gas flows through the channel between the fixed furnace shell and the rotating furnace liner, and achieves heat transfer with the material through the furnace liner wall.
Adopting a groove shaped pressure control structure and heat-resistant flexible packing sealing technology, reducing the entry of external cold air into the channel, saving energy, and improving thermal efficiency.
4.The unique design of the condenser prevents water pollution discharge, and the cooling water is recycled to save water consumption.
5.Pyrolysis reactor adopts gear transmission, and the front and rear wheel belts and supporting wheels are forged or cast parts that have undergone heat treatment to increase compressive and wear resistance
6.Variable frequency speed regulation for pyrolysis furnace; The speed of the reducer motor can be adjusted
7.Automatic anti coking technology adopts a combination of scraper cleaning device and thermal conductive spherical beads to prevent coking in the furnace.
8.Fully enclosed feeding and slag discharge system is used to achieve high-temperature feeding and slag discharge. Combined with a carbon black cooling furnace, continuous production of equipment is achieved, with fast production speed and high efficiency.

1.Pyrolysis oil
Directly used for industrial or boiler heating (such as cement plants, steel plants, glass plants, etc.) as a substitute for fuel oil
Refined again into non-standard diesel that can be used for trucks, tractors, etc.

(Note: The oil directly produced by the pyrolysis plant is heavy fuel oil, which can be used as industrial fuel. If you need to obtain non-standard diesel, you need to purchase an additional set of waste oil distillation equipment.)
2.Carbon black
Sell out directly as coal (heating value is higher than coal,but cost is lower than coal,so it is easy to sell out),mainly use to burn
Can deep processing into high grade for wider usage,but need to invest grinding machine.
3.Combustible gas
Combustible gases are transported to the heating system as fuel supply. Saves fuel consumption

Cases of Our Waste Rubber Block Semi Continuous Pyrolysis Plant

Equipment Installation of Our Waste Rubber Block Semi Continuous Pyrolysis Plant

Shipping packaging of Our Waste Rubber Block Semi Continuous Pyrolysis Plant